isss – Industrial Soft Solutions & System

Apparel / Garment Professionals

Leverage Process Automation Solutions for

Better Efficiency

Faster Scalability

Greater Profits

Tensionless Results

Resource/ Manpower Optimisation

Quality Engineering

Skill improvement & Redeployment

Cutting Finishing Improvement

More than Automatic/ Latest machines factories need the competitive edge of process automation solutions,

We offer cutting edge solutions that helps profitability, competitiveness and long term sustenance of the company and a robust career for the employees. Some garment companies have natural cutting edge advantage like quotas, preferential trade between governments; low wages; low raw material costs; skilled manpower; very good access to market; flexible environmental situations, plenty of water, low power costs etc., however those who don t have natural advantages have to find their own cutting edge and sustain the same in the longer run.

Step back take a relook

at your

Process and Investment Priorities

WE WORK TO ADD VALUE TO YOUR OPERATIONS

Our aim is to add value to customers operations through manufacturing process changes using latest concepts on digitization, IT, process automation, TOC and quality engineering etc.,. Based out of Chennai, India, we are a team of professionals and consultants with expertise in areas of operational research, TOC, software development and industrial engineering. We offer cutting edge solutions that helps profitability, competitiveness and long term sustenance of the company and a robust career for the employees. with over 30 years of practical experience, we have developed solutions, which are proven and have several customer testimonials and references to prove that production improvement and profitability can be achieved systematically and with ease, comfort and in sync with the ultimate goal of organizations and professionals.

EMPOWERING FACTORIES WITH PROCESS AUTOMATION SOLUTIONS

Solutions at a Glance

SMV/SAM CYCLE TIME REDUCTION SOLUTIONS

The basic & fundamental concept on which the whole
Garment/ Apparel industry works is on the basis of SAM/ SMV calculation, which is used for costing, negotiation with buyer, factory production planning, workers target, line efficiency, cost recovery and many more. wrong calculation of SMV/SAM will lead to serious consequences and huge finanacial losses

INVENTORY/SPARES COST REDUCTION SOLUTIONS

Inventory not only involves huge cost, the process of repairs and maintenance, ordering spares and keeping the machines running, takes a toll on the middle level managers and after all the profit of the company depends on how best the assets are utilized

DATA DIGITIZATION SOLUTIONS

Without proper data, solving problems is like shooting all around, but with data you can accurately focus on the issues and solve them easily. digitization of data leads to real time reports and helps the decision making framework of the team.

EFFECTIVE ASSET UTILIZATION SOLUTIONS

Productivity depends on effective use of assets & machinery and therefore investing a few lakhs on asset control when you have invested cores of money into assets is absolute necessary.

WIP MONITORING SOLUTIONS

Factories spend lot of time on firefighting and trying to solve multiple problem, without realizing the fundamental root cause, which is lack of data on the shop floor. For an effective production floor, production and wip data are highly essential.

QUALITY ENGINEERING SOLUTIONS

In contrast to quality audit and quality checking the creation of systems to ensure quality at source is very effective and beneficial.

MIS MANAGEMENT REPORTS AUTOMATION

That helps you to understand what is happening in your business; why it is happening, analysing what if scenarios and reports to help you to decide the solution. move away from unreliable excel data and elaborate data which is not helpful in decision making.

SKILL IMPROVEMENT AND ABSENTEEISM MANAGEMENT SOLUTIONS

Absenteeism and retention of skilled workers can be done by proper training and incentives. A skill matrix which is transparent, accessible to all the management, will help the whole team to focus on the objectives of the management.

BOTTLE NECK & ROOT CAUSE ANALYSIS

For any problem solving, the most critical part is to identify the root cause/bottleneck issues. We at igait with 30 years of expereince in the apparel industry offer our services to solve bottleneck and critical issues, through data analysis.

NEEDLE TIME INCREASING SOLUTIONS

The value added in the sewing cycle is only the needle running time. Our solutions help to reduce other non value adding components time and increase needle running time.

Customer say some words

VAS is a very good IE tool – Training, SMV creation, Standard Operation Creation; we can see major improvement in the efficiency,Very Useful tool to create SMV Database along with Standard videos, OB, Skill Matrix.; Deskills IE team’s work to create the common database & Ease the method communication across the Factories / organization.

Aquarelle Our Customer

This is to certify that UHS (Unit Hanger Solution) system has been installed by M/s Sriram Industries-Chennai in our Kunrathar/TKM1 units. We have benefitted in increased production as well lower rejections by using the UHS.

MAGNUM CLOTHING PVT LTD Our Customer

We have worked with ISSS and ravee over the last one year on various products related to garment manufacturing and process control. We have seen good results with the UHS system. His approach and knowledge of garment manufacturing is good.

AMBATTUR CLOTHING PVT LTD Our Customer

Apparel / Garment Professionals

More than Automatic/ Latest machines factories need the competitive edge of process automation solutions,

Step back take a relook