Human Touch of
Cut Panels
on White/Delicate High Fashion Garments Apart from Crumpling and Fabric Integrity.
Fix
Touchless material movement systems that eliminate physical handling damage.
High Handling
and Low Machine
- Low Efficiency
Fix
Reduce bundle time and load cut pieces to overhead gripper mover, increasing machine running time.
Poor Line
Balancing
as Some Wait for Work and Some or Overloaded Untapped Hidden Capacity.
Fix
Improved line balancing with focus on bottlenecks and TOC.
Buyer Compliance
Difficulty Securing
Approvals
for White/Delicate and High Fashion Garments and Inability to Match Buyer Price.
Fix
Reduce human handling of cut garments and improve value-added elements.
Operation Quality
Different Locations and Different Lines Produce Varied Quality of Garments.
Fix
Operation digitisation with SOPs paired with training and skill improvement with digital videos.
High Rework
with Fudged Production Reports. Factories Report as Much as 10% Loss from Cut to Pack, Apart from Availability of Verified Data on Hourly Production.
Fix
Conveyor systems that ensure pieces are always accounted for, with data integrity.
Our Unique Solutions
VOA (Visual Operation Analytics)
The Precision IE Tool
- Digital OB Chart Access: Digital OB charts access from any location.
- Production & Efficiency Analytics: Analytics ToSyncs targeted production with actual operator capacity and analyses efficiency performance across different styles.
- SMV / SAM Calculation: Simplifies Standard Minute Value (SMV) and Standard Allowed Minute (SAM) calculation modules.
- Training and Skill Improvement for IE-Industrial Engineers & Operators: Turns recorded video studies into clear visual standard guidelines.
UHS Gripper Movers
Power Free Overhead Systems
The Rejection-Proof Physical Flow
- Zero-Touch Transportation: Keeps delicate white and premium fabrics elevated off dusty floors to reduce handling stains.
- Zero Utility Overhead: Avoids complex motors, sensors, and power consumption for low-maintenance line flow.
- Ergonomic Workstations: Delivers garments directly to operators, reducing unnecessary walking and lifting.
VOA Kaizn
Mobile Shop-Floor App
The Digital Capture Engine
- Mobile Time Studies: Replaces manual stopwatches and clipboards with instant digital inputs right on the floor.
- Instant Video Library: Captures live clips of your fastest operators to build a cloud database of factory knowledge.
- Training and Skill Improvement for IE-Industrial Engineers & Operators: Turns recorded video studies into clear visual standard guidelines.
Our Clients